Thursday, April 21, 2011

Clutch rebuild

At this point I was feeling pretty confident of my mechanics skills so I decided to tackle something more significant: the Clutch. With the handy dandy tool the guy at the scooter store let me borrow this was a snap. 
The difficult part was removing the snap ring from inside the back lip of the clutch to expose the clutch plates and the springs. Using a vice to compress the gears is the easiest way. Then remove all the clutch plates and replace with the new ones, in the same order: cork plate, gear, cork plate, gear...springs. There should be three cork plates and two all metal gear plates. Mine is a standard 6 spring clutch (behind each of those round looking buttons is a spring). Then using the vice again to compress the springs you can replace the snap ring and shes ready to go! See below alongside the rebuilt carb and cleaned up brake shoes:

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